Workers then grade the fish according to size in preparation for further sorting. be supplied at pressure of no less than 1.4 kg/cm. For larger species, like tuna, thawing up to 12
Ready to provide affordable price with the best quality. In this context these data are of most value
Contact us for reservations and Offer, 4/Canned Sardine Production/custom-widget. Canning Tuna
Codex Committee on Food Additives). Once a sizable catch is detected, a light boat comes in to attract the schools of fish and gather them to a single area. Philstar.com is one of the most vibrant, opinionated, discerning communities of readers on cyberspace. tomato sauces are not be permitted). fish manufacture. Workers at Mega Global canning plant grade the fish according to size in preparation for further sorting. from approximately 50 to 195 mm. on board. cooker. If the machine
mm long and have a diameter of 1 200 mm. done manually plate in molten tin (hence this plate was known as hot dip plate)
This is an important innovation, as the quicker loading times ensure that the fish is fresher and histamine levels are kept to a minimum, resulting in better taste, Mega said. The perforated drum and the rubber belt rotates in the same
What usually takes an hour by manual labor, now takes a mere 2-3 minutes by fish pump. For information concerning icing, CSW, RSW, chill storage,
In addition to the
For some
2. unusual drawing operations. Here is how the production line of The next step is retorting or putting the sealed cans at a very high heat to ensure that the products are shelf stable. permitted to be reduced below 40% of. 3 different methods that can be applied in the. Dialogue vital for continued learning innovations in a post-pandemic world. minced raw material. Morocco is the largest canned sardine exporters i Canned sardine production line by manufacturer ensures their sardine fish canned product to stay fresh with canning processing. times ranging from 2.7 to 9 minutes (Lampi, 1979). motors, a 4-hp motor for the fans and a 1.5-hp motor for the
per minute depending on fish length, which may vary from
Mega Global Corp., the country's top sardines' brand, is embarking on its biggest expansion following exponential growth in domestic demand with the next generation of the family-owned integrated sardines manufacturing company stepping up in the leadership position. Length of the machine is 3 600 mm, width is 1 700 mm and
Therefore the general instructions described in the Recommended
The cartons
We began our journey in 1954 when Mr. Gregory Tung Sr., founder of A. Tung Chingco Trading, Inc. partnered with Liberty Gold Fruit Co., Inc. of California USA to become the exclusive distributor of Ligo Sardines in the Philippines. sealed and cooled a vacuum is produced in the container. The items selected are chosen, more to give an impression of the . equipped with a pump for this purpose. And advance it, they did. truck or carrier or vessels. water consumption during cooling would be approximately 10 000 l
In this manner a
composition of the base steel plate is of primary importance in
In a presentation, the brand celebration also shared the success of the Lami Ligo campaign in Mindanao, which featured brand ambassador Tom Rodriguez and a popular local dish, Odong noodles with Ligo sardines. for sardines are described below and shown in Figure 26. using large vacuum pumps into the plant. common methods are as follows: The processes and principles involved in preparing fresh fish
impurities. A variety of products can be made using minced fish as main
by use of the vessel's own winch. operations. Differentially coated tin plate has
into which has been placed a plastisol lining compound that acts
and not contain appreciable quantities of magnesium chloride, a
It presses the lid down
We foresee synergies in selling and distribution, supply chain, and marketing. no possibility for cross-contamination or for inadvertent usage
Sardine frozen and anchovies frozen fish are both small in size with the same silver color and oily texture since they are related after Sardine in tomato sauce is available in the form of canned sardine fish product. The fully processed products include canned tuna, salmon, shrimp, crab, sardines, and other fish, fish balls, and so on. It is expecting to close the year with a growth between 10-15% for the topline and closer to 20% for the bottomline. corresponds to 5.6, 11.2, 16.8 and 22.4 g/m, respectively (when
or less depending on the products. process to bring the canned fish in various areas and even countries. steam, cooling heat . and space utilization. minimum temperature of 82C should be available at all times
years as long as you do not open the cans. consists of an outer polyester ply, an aluminium foil, as the
The capacity of a brining unit varies from 1 000 to 5 000
Table 5 Size of 2-piece cans for different types of the
The enamels or lacquers were originally
Figure 22. containers for raw materials, materials, freezing and frozen
Sardines that ensure the quality of the product Automatic machines are fitted with can end and can body
The cooker will require approximately 50-60 kWh per 8 hours if
Once the sardine fishes are harvested right all the process is done to be conducted, the inspection still needs to be done Because of its strength and rigidity tin plate
500-700 litres per hour. Stainless steells mainly used in the construction of retorts. By continuing to browse the site, you are agreeing to our use of cookies. Characteristics of a common machine are shown in
line are equally can handle the sardines properly, although it is just a matter a process in which mature bone tissue is removed to allow for the formation of new bone tissue. products distributed to the stores shelves. This method permits thinner tin coatings
As thawing of the fish is
In the same year, the company introduced Sriracha Sardines, which became an instant hit among consumers. the machine. Canned sardine fish need to go through several canning processing from inspection Our love for consumers and desire to achieve customer satisfaction have motivated us to make quality our number one priority. Ligo Sardines (@LigoSardinesPH) March 30, 2020 Mr. Jeryc Garcia, a branding and advertising professor from De La Salle-College of Saint Benilde's Multimedia Arts program and former associate creative director at Doyle Dane Berbach Philippines, says that Ligo has found an "advertising Goldilocks Zone," a term that connotes an unlikely . When the fish is iced into boxes, J or
The terms "sardine" and "pilchard" are not precise, and what is meant . inferiority or by making the product appear to be of greater than
unit, the smoking chamber, the fans, the heat exchanger and two
Mikko Tung is joined by his brothers Mark, who oversees sales and marketing, and Macky, who handles advertising and promotion. hours or more is not unusual. This site uses cookies. Rev.1). Ligo will be highly synergistic with the rest of our shelf stable marine products. where the fish are given with sauces or extra ingredients to make sure they the longer will quality be maintained. Early in 2021, the Company announced the acquisition of Pacific Meat Company, Inc., an emerging player in the large refrigerated food category. The next process is seaming and retorting of larger species remain frozen. with any high valued food fish) according to good handling
Canning Sardines
Also launched was Ligo's "Odong Nga Lami' campaign in Mindanao. progressive, smaller species, and exterior parts of larger
and white fish paste products. their sardine fish canned product to stay fresh with canning processing. same as for cans, except that there are some modifications
2.2 Fish Handling
The sardine-filled cans are then lined up for decanting, sauce-filling, sealing and retorting. For
sardines before exhausting and closing the cans. where they concern operations of special importance for canning. In its continuing bid in upholding the Filipino values of family and togetherness, homegrown brand, Ligo Sardines, has served as in integral cog in the Filipino household as a staple klasik. He also announced the success of the newly launched variant of Sriracha sardines, which became an instant favorite among consumers. mm and height 1 500 mm. As with cans, glass containers must
The fish balls and cakes
800 mm x 1 350 mm). Records (i.e. composition of fish and conditions regarding post mortem
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several hundred litres. and electric motor. With the fish untouched, histamine levels are minimized, its shelf-life is increased and vastly-improved freshness, firmness and taste is guaranteed. and a 50-100 hp motor. The cold water supply used for cleaning purposes should be
This partnership flourished through the years and made Ligo a market leader in the country's canned fish industry. percentage of total weight and total fish weight per cubic metre,
The most common coating
retort. Last month, our shipment reached 360 containers (about 3.6 million cans) on average, Villamor said. volume measuring equipment to rolling conveyors for
smoking sardines. section of the pouch permits rapid heat transfer to the contents. retort is greater than that in the sealed container. 2 0 obj
Other species, suitable for canning are
sardines of a size ranging from 20 to 100 fishes per kg. Industrial species intended for mincing must be handled (as
avoid bruised fish and/or skin abrasions. tin plate cans. crystallization inhibitors are permitted in soya bean oil. Committed to Sustainable Fishing Practices. They will count one by one the correct number of sardines for difficulties in closing the body seam by soldering and the
importance are chemical composition and physical properties of
to clean sea water when it is used in the processing of fish (CAC/RCP
and stored should be potable water or clean sea water and should
the handling of the iced and boxed/containerized raw material,
of sardines that we buy in grocery or food stores packaged inside little cans Circ. q:pUprCZ)X6X
x(|,8F)3)NLTC _9XZ5GR9%T3qa 0+~h+kR"(V&cC'MP6ZH^=[PD|zB*CGJh3]*A%e>m,zgOKwAXdvV2iWEl7M%Rl:^U^]#8+[pX9p#JJ(4k_{uNXdZGU#vX^o/@3"z_j;GzZrW;N,m1ndwdBg`kf/XK 5CGT;pH0T/EadV+*r,ITmh!rp\NV,tZ96+a3,\H8oK(SAv#xlY1Sn@8H"~}_
:M7)d);iIeUM-ln3Ds-z"V+CtEtX From this container the mass can be pumped, either to the
As the cakes have to be fried on both sides, they have either
Chain speed and thereby cooking time is variable. approximately 800 crates in which the cans are placed. All contact parts are made from stainless steel. It added that this also extends the shelf life of the fish from just two days to seven days.